Croissant production line (Copia 11/01/2021 10:44:34)

Scope

Production line of 24,000 croissants per hour. 

Automatic mixing system with Kryoos lower discharge mixer to favor the work and the continuous discharge of batch of dough to temperature required by the production line: 20º. Charge of solid and liquid ingredients in automatic according to requirements and phases established in the recipe. Control of temperature of the dough in continuous by bowl with double jacket that allows the recirculation of coolant liquid. (Automatic temperature management).

Discharge of the batch of dough automatically at the end of the mixer and loading process in the hopper of the production line.

At the exit of the tray depanner, the products, once cooled and maintaining the forward position, according to previous arrangement in the tray, enter the injection zone, the necessary interege is created between each of the rows for the in the horizontal injector.  The head injects a row of 24 units each time with high precision and avoiding drips and product drop on the conveyor belt.

With an interchangeable head in the injector allows to work by injecting a single color or two colors in the same injection.

At the outlet of the injector by acceleration bands and division of production, the products are deviated to two individual flowpacks for unit packing of 200ppm. There is the possibility of bypassing the individual packing machines to go directly to the secondary packaging or to a vertical packaging machine for packaging in bags of 5, 7 and 10 units in pillow or cathedral format.

In the secondary packaging by flowpack, two robots create the mosaics of the packages and load a flowpack of accompanying head to realize the final package. Possibility of working formats of 3, 4, 5 and 7 units, 6 units in blister and 24 units in box.

Composition of the line

• Automatic mixing system with Kryos of Sancassiano lower discharge mixer.

• Alimec monocolor or bi-color horizontal injection system.
• Primary and secondary packaging system with Tecnopack flowpack.
• Ricciarelli vertical packaging system.